FEED Engineering for Complete FPSO Topside Facilities for PETROBRAS P-57 Oil FPSO

Client MODEC is a general contractor specializing in engineering, procurement, construction and installation of floating production systems including Floating Production Storage and Offloading (FPSO) vessels, Floating Storage and Offloading (FSO) vessels, Tension Leg Platforms (TLPs), Production Semi-Submersibles, Mobile Offshore Production Units (MOPUs) and other new technologies which will meet the challenges of various types of gas production floaters. MODEC provides Floating Production System operation and maintenance services around the world.
Customer Petrobras A leader in the Brazilian oil industry, Petrobras has expanded its operations aiming to be among the top five integrated energy companies in the world by 2020. It has its presence in 28 countries and has achieved leadership in deepwater exploration and production. They perform in an integrated manner in exploration and production; downstream; trade, transportation and petrochemicals; derivative distribution; natural gas; biofuels, and electric energy. They have upwards of 100 production platforms, 16 refineries, 30,000 kilometers of pipelines and more than 6,000 service stations.
Location Jubrate Fields, Offshore Brazil
Duration 2 months
  • P&ID, PFD
  • Material Selection
  • Flare & Blow Down Study
  • Ship Layout 2D
  • Module Layout 3D
  • Piping, structural, E&I MTO
  • RFQ
  • Instrument Index
  • Control System Philosophy
  • Electrical Load Analysis
  • Overall One line Diagram
Design Data / Specifications
Process Plant capacity(liquid) – 47,700 m3/day
Process Plant capacity(oil)- 28,620 m3/day
Production water disposal capacity – 43,000 m3/day
Production water reinjection capacity – 21,500 m3/day
Gas compression system – 2,000,000 m3/day
Gas-lift pressure – 19,714 kPa(abs)
Maximum lift-gas capacity – 1,600,000 m3/day
Exported gas pressure – 19,714 kPa(abs)
Maximum export gas capacity-1,350,000 m3/day
Desulphated water injection capacity-36,000 m3/day
Water injection pressure-19,714 kPa(abs)
Facilities / Modules Designed

Flow line circulation system
Raiser and Manifold system
Oil System
HP / Booster Compressor System
Gas Dehydration & TEG Regeneration System
Produced Water System
Sea Water System
Heating / Cooling Medium System
Fuel Gas Conditioning System
Air / Nitrogen generation System
Chemical Injection System
Flare System
Power Generation System

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